Lean Production

Improve material flow and reduce waste with flexible lean production solutions.

From FIFO flow racks and production lines to lightweight transport trolleys and workstations, item’s modular system helps streamline material supply, reduce unnecessary handling and adapt production processes as requirements change.

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FIFO material supply rack in a production environment

Built around your application

Visual management

Make stock levels and replenishment status easy to recognise at a glance.

FIFO material flow

Ensure first-in, first-out supply and keep materials available where they are needed.

Modular structures

Adapt racks and trolleys as production processes and material requirements change.

Solutions for Lean Production

Explore published Customer Solutions for this application area.

Mobile D30 Kanban FIFO rack with colour-coded roller conveyors and overhead lightMobile D30 Kanban FIFO rackThis mobile FIFO rack features colour-coded Kanban roller conveyors that indicate how full a shelf is.View Customer SolutionHeavy duty workshop trolleyHeavy duty workshop trolleyThis customised SystemMobile has a heavy-duty, stable base that can be used as a storage or working surface.View Customer SolutionMobile FIFO rack with work decksMobile FIFO rack with work decksThis FIFO rack has two work decks in front of the two roller conveyor levels.View Customer SolutionKarakuri/LCA lift for SLC 600x400Karakuri/LCA lift for SLC 600x400The lift automatically transports loaded small load carriers (SLCs) from a higher infeed level to a lower return level.View Customer SolutionKarakuri/LCA lift for SLC 400x300Karakuri/LCA lift for SLC 400x300The lift automatically transports loaded small load carriers (SLCs) from a higher infeed level to a lower return level.View Customer SolutionKarakuri/LCA lift for SLC 300x400Karakuri/LCA lift for SLC 300x400The lift automatically transports loaded small load carriers (SLCs) from a higher infeed level to a lower return level.View Customer SolutionKarakuri/LCA lift for SLC 300x200Karakuri/LCA lift for SLC 300x200The lift automatically transports loaded small load carriers (SLCs) from a higher in-feed level to a lower return level.View Customer SolutionReturn hatch with foot pedal release (600 x 400 mm transverse)Return hatch with foot pedal release (600 x 400 mm transverse)A foot-operated return hatch increases productivity and ergonomics when processing small load carriers (SLC).View Customer SolutionReturn hatch with foot pedal release (400 x 300 mm lengthwise)Return hatch with foot pedal release (400 x 300 mm lengthwise)A foot-operated return hatch increases productivity and ergonomics when processing small load carriers (SLC).View Customer SolutionReturn hatch with foot pedal release (300 x 400 mm transverse)Return hatch with foot pedal release (300 x 400 mm transverse)A foot-operated return hatch increases productivity and ergonomics when processing small load carriers (SLC).View Customer SolutionReturn hatch with foot pedal release (300 x 200 mm transverse)Return hatch with foot pedal release (300 x 200 mm transverse)A foot-operated return hatch increases productivity and ergonomics when processing small load carriers (SLC).View Customer SolutionErgonomic material handling with hand-operated Karakuri/LCA mechanicsErgonomic material handling with hand-operated Karakuri/LCA mechanicsThe magazine-based supply solution uses low-cost automation to make light work of restocking work benches.View Customer SolutionComplete 5S cleaning unit with Drawbars for connecting to a tugger trainComplete 5S cleaning unit with Drawbars for connecting to a tugger trainKeeping the production area organized: Utensils such as a dustpan and brushes can be securely fitted to the cleaning trolley thanks to the many hooks.View Customer SolutionLightweight and compact cleaning trolley with 5S featuresLightweight and compact cleaning trolley with 5S featuresThis CIP cleaning trolley has cleaning utensils such as a brushes and a dustpan fixed in place on one side with the hook and holder system.View Customer SolutionLightweight and compact cleaning trolleyLightweight and compact cleaning trolleyThis CIP cleaning trolley has cleaning utensils such as a brushes and a dustpan fixed in place on one side with the hook and holder system.View Customer SolutionFIFO rack based on the Profile Tube System D30FIFO rack based on the Profile Tube System D30This FIFO rack with two staging levels enables efficient intralogistics.View Customer SolutionFIFO rack for lean productionFIFO rack for lean productionThis FIFO rack with two staging levels enables efficient intralogistics.View Customer SolutionWide FIFO rack with suspended material transportWide FIFO rack with suspended material transportThe 1500 mm wide FIFO Shelf from the D30 profile tube system uses the item suspended conveyor system to provide materials ergonomically.View Customer SolutionSlim FIFO rack with suspended material transportSlim FIFO rack with suspended material transportThe 1000 mm wide FIFO rack from the D30 profile tube system uses the item suspended conveyor system to provide materials ergonomically.View Customer SolutionTransport Roller Conveyor TR30Transport Roller Conveyor TR30When linking workstations, the low-friction Transport Roller Conveyor TR30 facilitates the forwarding of containers and goods.View Customer SolutionLong load trolley 3 metersLong load trolley 3 metersThe long load trolley is designed for transporting items up to 3 meters in length.View Customer SolutionTwo-sided material supply rack for small partsTwo-sided material supply rack for small partsThis material supply rack is suitable for storing small parts and small load carriers.View Customer SolutionLean production rack for small load carriersLean production rack for small load carriersThis rack from the D30 profile tube system simplifies the storage of standard small load carriers in various sizes.View Customer SolutionRack for standard SLCs or cartonsRack for standard SLCs or cartonsThis stationary rack, built using Profile Tube System D30, is suitable for storing standard SLCs in various sizes.View Customer SolutionTall warehouse rack based on Profile Tube System D30Tall warehouse rack based on Profile Tube System D30This simple, fixed warehouse rack has been built using components from the Lean Production Building Kit System and can be adapted as necessary to suit specific requirements.View Customer SolutionPractical hand trolley with working surface and storage levelsPractical hand trolley with working surface and storage levelsThis transport trolley provides the flexibility that variable production systems demand – in full accordance with Kanban principles.View Customer SolutionService and side trolleyService and side trolleyThis service and side trolley with castors can be scaled up or down as required and features three shelves that are ideal for transporting a whole range of components and materials or providing a storage area.View Customer SolutionLightweight assembly trolleyLightweight assembly trolleyThis reconfigurable assembly trolley with three levels and a frame made using Profile Tube System D30 is ideal for moving around a whole range of parts or materials and for carrying out simple assembly operations.View Customer SolutionProvisioning RackProvisioning RackThe added boost for efficient production logistics.View Customer SolutionErgonomic D30 rackErgonomic D30 rackThis mobile rack has two inclined removal slopes that function as feed-in levels and are positioned at optimum reaching height.View Customer SolutionManeuverable Transport Trolley with FIFO functionManeuverable Transport Trolley with FIFO functionCylindrical profiles provide a stable, light frame.View Customer Solution

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